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Production Equipment

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You Can’t Just Start Upvc Windows Production if you have only Upvc Windows & Door Fabrication Standard Machine, Like Cutting Machine, Welding Machine, Copy Router or Lock Hole, Drain Slot, Corner Cleaning Machine, V-Cutting Machine, End Milling & Gleazing Bead Machine .You Must required Below Equipment’s For Final Upvc Windows Production.

Basic Equipment List

SNo
Product ID
Description
QtyUnit
1. Production Software
Production & estimation softwre 1Pcs
2.Compressor18 CFM, 7.5 Hp 1Pcs
3.Air Dryer
upto 32 CFM 1Pcs
4.Stand Drill
Drilling unit with conveyor for Hinge
holes
1Pcs
5.Welding Blocks 7 set Welding Blocks depending on
Profile
28Pcs
6.Cutter End Milling cutter for Mulion profile1Pcs
7.Servo Stabilizer25 KVA with range 270 volt to 480 volt 1Pcs
8.RI Punching Interlock & RI punching machine1Pcs
9.Chop saw Re-inforcement cutting 1Pcs
10.Moon Knife Don Carlos Original, German make1Pcs
11.Screwing GunPneumatic Operated 1Pcs
12.Chisel 16mm and 12 mm Local Make 1Pcs
13.Gasket Cuttersimple cutter 1Pcs
14.Pencil GrinderBosch Make 1Pcs
15.Suction Lifter For Glass Handling 1Pcs
16.Tool Kit Hammer 1Pcs
17.Installtion kit Bosch make drill machine with box 1Pcs


AIR Dryer


Gasket Cutter


Moon Knife


screwing Gun


tool kit


Chisel


Chop Saw


Pencil Grinder


Stand Drill


Welding Block


end milling cutter


Hammer


Servo Stabilizer


Suction Lifter


Compressor

 

Installation Guidelines

 

1. Please be informed that in short you must arrange 4 pole MCB with power is required near machine along with Pneumatic outlet compatible with 8mm PU pipe.

2. Please ensure that there is 3 phase power supply available at the factory. For the machines against which the MCB capacity need to calculate on power rating, you will need to put a 4 Core Cable wire (3 wires for 3 phases and one wire for the Neutral/Earthing connection) the diameter of the wires should be not less than 2.5 mm.

3. Please note that you will need to have Compressed Air supply ready when you are installing the machines. For this, you would require to an installed compressor capable of delivering an extra 100 LPM than the combined air rating of machine of Compressed Air at 10 – 12 bars pressure so that 7-8 bars working pressure is available for operating our machines.

4. You will also have to install a compressed Air Dryer unit along with the Compressor. This is necessary to separate the entry of moisture in the moving pneumatic components of the machinery and thereby ensuring trouble free performance and longevity of these components of the machinery.

5. Compressed Air pipeline will need to be installed at your premises to supply compressed air to the various machines and worktables. There should be suitable outlet points at a height of three feet from floor level for the compressed air, placed as per the layout of the plant, so that the machines can be connected to the same. The outlet points should be fitted with lever operated Ball Valves for starting and stopping the air supply to the machine.

6. We recommend a Servo Control Panel / Voltage Stabilizer of capacity equal to the sanctioned load for your factory. This is essential to protect damage to the electrical parts of the machinery due to current surges and voltage fluctuations. Please go in for a Servo Panel which has control of individual phases and that automatically switches off the supply in case of failure of even one phase out of the three incoming phases. It should have suitable voltage range as per the locality and delay time and switching control.

7. We suggest that you have an electrician check the electrical wiring at the factory for continuity, insulation quality and ensure that the connections are properly done. Also, the electrician should ensure that the respective phases are connected to phase and the Neutral is connected to the Neutral connection in the Main Switch. Please also check the Earthing for the entire factory and at every power outlet point for Continuity.

8. We request you to have available your electrician at the time of installation and commissioning of the machines at your factory so any issue arising out of power supply can be handled by him.
9. Please note that you will have to get the machines unloaded from the Container / Truck at your end and then make arrangement for placing the machines at their designated places as per the lay out plan. Please note that you should under no circumstances unpack the machine without the presence of our Engineers. In case you receive the machines with apparent transit damage, please inform us immediately.

10. You will need to have enough electrical cables and pneumatic flexible pipes with appropriately sized connectors / reducers to connect the machines to the electrical and pneumatic outlets.
11. Machine operators should be recruited before the installation work so that they will be trained on operation and daily, weekly and monthly preventive maintenance of machines. Training on automatic machines are very critical as they have multiple operating modes for which operator need to become familiar will all options at the earliest.

12. Working tools such as Elan Key, Spanner set, Vernier scale etc need to be available at the plant so that they will be handy for operators post installation of machine. Some special tools will come with machine but regular tools have to be arranged by the client. Machine fixtures such as WELD BLOCK & CUTTER are very critical for operation of few machines, they must be arranged before installation of machines.

13. Dry cloths for cleaning, Small oil cane is to be made available so that cleaning and oiling work can be explained to the operators. All production material such as profile, Hardware, gasket, glass, Reinforcement must be present during installation of machines so that some windows can be produced and correct procedure can be explained to the operating people.

14. All above prerequisites are critical for commencement of installation work. It is requested that images of site be sent after all these arrangements so that there is no loss of man/day of our technical person. Our standard installation period is 2 to 3 days, any extra day consumed due to lack of anything explained above will be charged on basis of service charge at standard rates.

TAES Machine Power & Air consumption

Sr. No.MODEL No.MACHINE DESCRIPTIONPOWER TYPERATED POWERAIR VOLUME
Cutting machines
1.SSM 18Automatic Single head Cutting machine (UPVC) (3M conveyor)3 PHASE 400V2 HP/1.5 kW/3 AMP15 LPM
2.SSM 18 AAutomatic Single head Cutting machine (AL) (3M conveyor)3 PHASE 400V2 HP/1.5 kW/3 AMP18 LPM
3.SSM 18 AAAutomatic Single head Back to Front Cutting machine (UPVC) (3M conveyor)3 PHASE 400V2 HP/1.5 kW/3 AMP18 LPM
4.SSS 20 AAutomatic Single head Cutting machine (AL) (3M conveyor) (Heavy duty)3 PHASE 400V2 HP/1.5 kW/5 AMP20 LPM
5.SDM 18Semi Automatic Double head cutting machine (Upvc)3 PHASE 400V4 HP/3 kW/ 8AMP40 LPM
6.SDM 18ASemi Automatic Double head cutting machine (AL)3 PHASE 400V4 HP/3 kW/ 8AMP40 LPM
7.SDA 18Automatic Double head cutting machine (Upvc with Mitsubishi keypad)3 PHASE 400V4.5 HP/3.4 kW/ 10 AMP50 LPM
8.SDA 18Automatic Double head cutting machine (Upvc) (Touch screen & Bar code)3 PHASE 400V4.5 HP/3.4 kW/ 10 AMP50 LPM
9.SDA 18AAutomatic Double head cutting machine (Touch screen)(AL) (Bar code)3 PHASE 400V4.5 HP/3.4 kW/ 10 AMP50 LPM
10.SDA 20Semi Automatic Swivel Double head cutting machine (AL) (500mm)3 PHASE 400V6 HP/ 4.2 kW/9 AMP70 LPM
11.SDA 20AAutomatic Swivel Double Head cutting machine (AL) (500mm)3 PHASE 400V7 HP/ 5 kW/12 AMP80 LPM
Routers
1.RC ALCopy Router (AL)3 PHASE 400V1.5 HP/1.1 kW/ 3 AMP5 LPM
2.RC 3DCopy Router with Tripple Drilling (UPVC)3 PHASE 400V3 HP/2.2 kW/5 AMP5 LPM
3.RC 3D ALCopy Router with Tripple Drilling (AL)3 PHASE 400V3 HP/2.2 kW/5 AMP5 LPM
4.RC 3DWCopy Router with Tripple Drilling & Water slot router3 PHASE 400V4 HP/3 kW/ 8AMP7 LPM
5.RWS 2SDrain slot Router 2 motors 1 PHASE 220V2 HP/1.5 kW/8 AMP3 LPM
6.RWS 3SDrain slot Router 3 motors (heavy duty)1 PHASE 220V3 HP/2.2 kW/10 Amp7 LPM
7.DPStand drill machine (For Erection holes)
8.RCPPortable copy router upvc (without stand)1 PHASE 220V1.5 HP/1.1 kW/4 AMP1 LPM
9.RCPPortable copy router Aluminum (without stand)1 PHASE 220V1.5 HP/1.1 kW/4 AMP2 LPM
Milling machine
1.MEP 4MPortable End Milling machine (Without stand)3 PHASE 400V1 HP/.75 kW/1.5 AMP1 LPM
2.MEP 4MPortable End Milling machine Aluminum (Without stand)3 PHASE 400V1 HP/.75 kW/1.5 AMP2 LPM
3.ME 5AAutomatic End milling machine (PVC)3 PHASE 400V1 HP/.75 kW/1.5 AMP4 LPM
4.ME 5AAutomatic End milling machine (AL) (Double Clamping)3 PHASE 400V1.5 HP/1.1 kW/ 3 AMP5 LPM
5.MEHHeavy Duty End Milling machine (AL)3 PHASE 400V2 HP/1.5 kW/3 AMP10 LPM
Welding machines
1. WSP 6LSingle head welding machine (L & Butt) Table top 1 PHASE 400V1.4 HP/1 kW/ 6 AMP4 LPM
2.WQCNC 150Four head welding machine (125mm) (V & L)1 PHASE 400V5.2 HP/ 4 kW/24 AMP40 LPM
3.WQCNC 150Quad welding Machine with CNC control3 PHASE 400V10 HP/ 7.5 kW/ 9 AMP50 LPM
4.WDS 5VVVLThree head welding machine (125mm) (V & L)1 PHASE 400V4 HP/3 kW/ 18 AMP30 LPM
5.WDS 5VVLDouble head welding machine (125mm) (V & L)1 PHASE 400V2.5 HP/2 kW/12 AMP20 LPM
6.WSS 5VLSingle head welding machine (125mm) (L & V welding)1 PHASE 400V1.4 HP/ 1 kW/ 4 AMP10 LPM
7.WSS 5LSSingle head welding machine (125mm) (L & Butt welding)1 PHASE 400V1 HP/.75 kW/4 AMP4 LPM
8.WDSS 6LSSeamless Double head welding machine (L & Butt welding)1 PHASE 400V2.5 HP/ 2 kW/ 12 AMP20 LPM
Corner Cleaning machine
1.CGU 2TPortable Grooving Unit with standNANA10 LPM
2.CPN3TCNC Corner cleaning machine (2 Axes) (3 Tools)(Touch screen)3 PHASE 400V2 HP/1.5 kW/3 AMP15 LPM
3.CPN5TCNC Corner cleaning machine (2 Axes) (5 Tools)3 PHASE 400V2 HP/1.5 kW/3 AMP20 LPM
4.CPN7TCNC Corner cleaning machine (2 Axes) (7 Tools)3 PHASE 400V2.7 HP/2 kW/ 6 AMP30 LPM
5.CPN10 TCNC Corner cleaning machine (2 Axes) (10 tools)3 PHASE 400V3.5 HP/2.5 kW/10 AMP35 LPM
6.CPN10 ARCNC Corner cleaning machine (2 Axes) (10 tools)3 PHASE 400V3.5 HP/2.5 kW/10 AMP35 LPM
7.MHTMechanical hand tool3 PHASE 400VNANA
Saws
1.SGB 100A Automatic Glazing bead saw (2 M Conveyor)3 PHASE 400V1.5 HP/1.1 kW/ 3 AMP10 LPM
2.SGB 100AD Automatic Glazing bead saw with CNC Conveyor system3 PHASE 400V2 HP/1.5 kW/3 AMP12 LPM
3.SGB 100RF Automatic Glazing bead saw with CNC Conveyor system with RF Scale3 PHASE 400V2 HP/1.5 kW/3 AMP12 LPM
4.SVC 2A5Automatic V Cutting machine (2M Conveyor)3 PHASE 400V1.5 HP/1.1 kW/ 3 AMP10 LPM
5.SVC MManual V cutting machine (1M conveyor)3 PHASE 400V1 HP/.75 kW/1.5 AMP1 LPM
Punching machine
1.Pneumatic Punching Machine With 4 punchesNANANA25LPM
2.Pneumatic Punching Machine With 6 punchesNANANA25LPM

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